Advantage of ‘MM’ size over ‘SWG’ in the manufacture and usage of Winding Wire

Standard Wire Gauge (SWG) is a part of the British System of measurement introduced by the Britishers in the year 1824. They abandoned it in 1970s and adopted Metric system, which has been prevailing almost all over the world (except three or four Nations).

IEC (International Electro-technical Commission) who formulates Standards , Specifications and Test procedures for Winding Wires, globally, have switched over to mm size and more recently Bureau of Indian Standards (BIS) have also adopted mm size for Winding wires. Wires manufactured in ‘ SWG ‘ does not qualify for certificate of recognition from BIS. Winding wire manufacturers, producing wires in ‘mm’ size can seek ISI mark from BIS (Bureau of Indian Standards).

At National level in India, while medium and large Original Equipment Manufacturers (OEMs) of Electrical, Electronic and Tele-communication equipment have switched over to ‘mm’ size, the Small Equipment Manufacturers (SEMs) and almost all the rewinders /repairers are still continuing with ‘SWG’. However, at the International level, Winding wire manufacturers and its users in most of the countries have adopted ‘mm’ sizes.

ADVANTAGES FOR REWINDERS/SEMs BY USING ‘ MM ‘ SIZES

 

 

Advantages of using mm sizes

1

REWINDERS

  • Perfect rewinding is achieved.  If the right  ‘mm’ wire size is used, it ensures better performance matching with the original design.
  • If right and exact size of wire  is used, coils  will get accommodated properly. It  also avoids premature failure of the rewound equipment.  While using SWG, there may be difficulty in accommodating the wire properly in the slot because the equipment are designed to accommodate optimum size and quantity of wire.
  • For example, the nearest metric size of  1.00 mm  is 19 Swg (1.016 mm),  If 19 Swg is used for rewinding an equipment --originally wound by 1.00 mm -- there  will be loss of copper due to variation in conductor dia.

2

 

 

SMALL EQUIPMENT
MANUFACTURERS (SEMs)

 

 

  • Can seek ISI mark from BIS, which will help  small units to obtain a certificate of recognition and quality.
  • Use  of mm size is a must for Exports , especially for developed and developing countries.
  • Minimize wastages.